My son has been using the kit for a couple of years now, and other than breaking a clutch lever from crashing, the kit has been bulletproof with zero affect on reliability. The kit itself is easy to install, the directions in tech data. Instsruction manual for hydroclutch conversion kit for ksr110. The must have items to get started with are the tall seat kit.
The strong points of the klx line up are that they handle good and the quality is good. Maintenance and adjustment if the clutch lever play cannot be adjusted at the clutch clutch lever, make the adjustment further down the cable as follows. Drz110 and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. I cant see any reason to bypass the automatic clutch either. Published on mar 4, 2016 just an entertaining video of a clutch install on a kawasaki klx 140l. Page 1 klx110 motorcycle service manual page 3 quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshaft transmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j electrical system 14 j troubleshooting 15 j this quick reference. Kawasaki klx110 geared technologies clutch kits contain everything you need to upgrade your worn out clutch plates and springs. Since installation of this kit is beyond the control of bbr motorsports, inc, we cannot accept responsibility for misuse or improper installation. Clutch cover kit takegawa cable manual clutch klxdrz110.
This kit was super easy to install and everything needed was included with the kit. Install tb manual clutch kit with primary clutch removal spacer. Out of stock 165cc big bore kit and 28mm carburetor performance kit. Page 1 klx110 klx110l motorcycle service manual page 3. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to. Combined, they deliver a much easier and smoother pull over the previous setup. Remove the clutch shoe and clutch bearing from the primary. Clutch lever adjustment turn the adjuster in all the way, then tighten the proper clutch lever play is 2 a 3 mm 0. The bigger klx110l motorcycle offers a natural progression as a rider grows in stature and experience.
My son has been using the kit for a couple of years now, and other than breaking a clutch lever from crashing, the kit has been bulletproof with zero affect on reliability at first we retained the centrifigul secondary clutch the automatic part. Its very easy, replace the side cover and set it up just like any other cable clutch. Must use takegawa hd clutch or the kitaco primary drive gear 410klx1181. Referring to the relevant service manual, remove a clutch cover. Clutch kawasaki klx110 suzuki drz110 an error occurred while processing this directive tel 805. Radiuscx delivers next level durability, lever control, and more direct power transfer. Kawasaki klx110 klx110l tusk competition clutch kit w. This takegawa hydraulic clutch conversion kit for the klx110 is easiest and cost effective way to convert your stock semiautomatic clutch to a full manual system. From the kill button, to the perimeter frame kit, bbr can help you dial your klx in. The change of the clutch to the manual type will give you real riding pleasure. When the primary gear is used on a klx 110, it makes the bike fully manual and eliminates the centrifugal clutch resulting in an 8 lb. Install instructions klx110 primary clutch removal kit. Updated styling, electric start, and adult sizing l model make this the playbike to have in 2010.
Clutch 5 j engine lubrication system 6 j engine removal installation 7 j. A company and i were working on this as a mass produced kit for the crf110f but unfortunately the mini world is in a rapid decline and sales just dont support making the investment to have it mass produced. This new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Mar, 2018 got the tbolt full manual clutch kit for the pitbike. Got the tbolt full manual clutch kit for the pitbike. This clutch is a great choice when replacing wore out and slipping clutches on motorcycles and atvs. In case our takegawamade diecast clutch cover is installed, remove it by referring to its service manual inluded in the kit. Super easy install and everything i needed was included in the kit. Manual clutch kit kawasaki klx drz 110 tbw0343 ebay. Vesrah complete clutch kit for kawasaki klx110 20022016. Buy vesrah complete clutch kit for kawasaki klx110 2002 2016.
Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. For the nonl model this conversion kit adds a manual clutch. Clutch 5 j engine lubrication system 6 j engine removal installation 7 j crankshaft transmission 8 j wheelstires 9 j. Klx110 repair and service manual 20102011 klx 110 klx110l. All the performance parts install exactly like the stock oem parts with the exception of the manual clutch kit instructions below. There is also an l model that has longer suspension and a manual clutch. Radiuscx offers the most demanding riders a significant advancement in auto clutch performance. Discard the triangular shaped bearing as well as the little arm that attaches to it. Like hydraulic actuated clutch kits on the market today, this kit uses the stock clutch. A manual clutch can also be found to provide a more exciting. If your going full manual with a new primary its a super easy install without the instructions. Tbparts drz110klx110 manual clutch kit tbw0343 clutch. Covers regular version and the big wheel version klx110l.
They make the clutch slip smoothly as you shift between gears and will slip excessively with an adult rider or with a big bore motor kit installed. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110drz110. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far as learning how to use a clutch. A few of the new upgrades are going to put an ouch. Install tb manual clutch kit with primary clutch removal spacer 1. This kit is intended only for use on offroad motorcycles. Drz110 klx110 manual clutch kit full manual tbw0343. Page 1 klx110 motorcycle service manual page 3 quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshaft transmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j electrical system 14 j troubleshooting 15 j this quick reference guide will assist you in. Precision machined from billet t6 aircraft quality aluminum to aerospace tolerances, and hardcoated for. How to install heavy duty clutch kit klx 110 cycle therapy youtube. Characteristics the pieces of work from 7 to 9 are not needed in case this kit is to be installed onto klx110.
At first we retained the centrifigul secondary clutch the automatic part. Remove the 19mm nut from the primary clutch housing. The klx110l is the perfect bike for taller junior riders or those wishing to take the step up to a bike with a. This is a 2003 drz that is my sons practice bike, i did the kit to be an easy transition to his kx65 as far. Remove both the clutch and primary clutch housing together. Each kawasaki klx110 kit comes with new fiber frictions and steels plates with a set of clutch springs match, all made from premium grade materials. This product is to be used in conjunction with manual andor hydro clutch conversion kit only. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. General information quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshafttransmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j frame 14 j electrical system 15 j. Jul 30, 2017 klx or drz manual clutch installation.
Tb 165cc bore kit and 28mm carb kit kawasaki klx 110 all. This is a kit for changing the clutch of ksr110 to the manual type. Upgrade actuator button for manual clutch kit for klx110drz110. Dirt bike products rekluse rekluse performance clutch. Youll see were offering two grades of oil filter for the klx110.
Klx110 primary gear manual clutch kit planetminis forums. It offers superior durability and reliability over stock clutch components. Instant download of the factory repair manual for the 20102011 klx110 fourstroke bike. Tb manual clutch kit for all klx110 semi auto clutch models. Klx 110 semi auto clutch install semi auto vs manuel clutch thanks to tbolt for making this video possible if you need any pitbike parts check out tbolt tell them the tardsquad sent ya. Trail bikes does not offer any installation instructions with there products. Now includes updated pushrod, cable, and lever for a smoother pull and less arm pump this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Well guys its honestly not that simple or else there would be a lot more guys with a manual clutch on their crf110. Get the best deals on motorcycle parts for kawasaki klx110 when you shop the largest online selection at.
View and download kawasaki kx85 service manual online. Pushbutton electric starting manual clutch fourspeed manual transmission longer suspension than a standard klx110 28. This kit is intended to work with a hydraulic manual cluch such as bbrs hydraulic clutch conversion kit pn 555klx1101. Drz and klx110 manual clutch kit this new manual clutch kit is trail bikes latest performance offering for the klx110 drz110. Engine oil oil level inspection throttle limiting screw valve clearance recommended engine oil engine oil capacity oil andor oil filter change clutch.
Mini powercore 4 slipon muffler w header our price. Constructed from double hard anodized billet aluminum components, core manual is a professional grade manual clutch. Its much easier to install with no hassles of bleeding lines and you never have to worry about the loss of. The stock clutch springs in a klx or drz 110 are pretty weak.
However, the similarities between the two end there. The hydraulic clutch kit works perfectly and does not screw up anything. Install instructions klx110 tapered steering bearings. Install tb manual clutch kit with primary clutch removal. General information quick reference guide general information periodic maintenance fuel system engine top end clutch engine lubrication system engine removal installation crankshafttransmission wheelstires final drive 10 j brakes 11 j suspension 12 j steering j frame 14 j electrical system 15 j appendix 16 j this quick reference. It uses the stock clutch and you can make clutch use either optional or mandatory. Install instructions klx110 hydraulic manual clutch. Really wanted to put it together a little better but im still perfecting my method of shooting and.
Clutches free delivery possible on eligible purchases. Kawasaki klx110 110l online motorcycle service manual the kawasaki klx110 manual klx110l manual features online access to detailed fullcolor photographs and wiring diagrams, complete specifications with stepbystep procedures performed and compiled by a veteran kawasaki dealer trained motorcycle technician. Kawasaki klx 110l motorcycles for sale new and used. This top of the line product brings together our latest innovations in one package. Kawasaki klx110 parts your kawasaki klx110 deserves to be treated with respect, which means buying replacement klx110 parts that are high quality and not just cheap, imported knockoffs. Contains a full hydraulic actuating piston that is installed inside the stock clutch cover and utilizes some of your stock clutch components. Kawasaki klx110 110l online motorcycle service manual.
This takegawa clutch kit allows you to upgrade your crfxr50 and crfxr70 to a full manual 5 plate clutch while still retaining the stock mainshaft. Clutch hub disassembly klx110d, clutch hub assembly klx110d, clutch installation klx110d. The tusk competition clutch kit is a highperformance clutch perfect for racing and high heat applications. If you do decide to install them yourself, you will need the klx110 service manual. Lx110a000001 manual clutch kit 3074021800 high ratio type upgrade for normal centrifugal clutch to hydrau lic manual clutch 00 manual clutch kit 3074021700 normal ratio gear type upgrade for normal centri fugal clutch to hydrau lic manual cl utch high ratio clutch outer kit 3074021770 reuse normal associated parts.
There are a few different clutch setups to choose from. Takegawa manual clutch for stock mainshaft honda crf50 xr50. Tusk clutch kit with heavy duty springs kawasaki klx110 klx110l. Install instructions klx110 long travel fork damping rods. Radiuscx is the next evolution in clutch technology. Just take off your side cover, remove both clutches, reinstall the primary clutch and the new primary shaft both at the same time. This quick reference guide will assist you in locating a desired topic or pro.
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